A bottler can fill about 3,000 little bottles in just 300 seconds (only 5 minutes). All upstream and downstream processes are tailored to the bottler – down to a second. Any one of those systems going into downtime for even a few minutes, for instance to replace rolls or ink, impacts every subsequent step in the production and delivery chain.
Weber Marking Systems’ zero-downtime functionality detects the problem before it happens.
Two labeling machines to eliminate downtime
The solution isn’t simple, it’s twofold. If two labeling machines are set up in a row in the production sequence, labeling can switch back and forth. Software helps the systems communicate.
When the first system stops, for that new ink or a fresh label roll, the second one instantly and automatically takes over. This enables a disturbance-free run for even large quantities.
Three zero-downtime options for labeling
Weber Marking Systems has three zero-downtime options. Don’t forget: labeling systems need to seamlessly integrate into legacy production lines and connected software. That is why experts should be involved in the planning. Weber Marking experts provide non-binding consultation and develop the right solution for you.
The safe mode has a primary and secondary labeling machine. The second one can take the reins at any time and complete the quantity, e.g. if a roll runs out. As soon as the roll is replaced or a problem is fixed, the primary labeling machine takes over again.
The endurance mode is designed to ensure minimum interference with the machine, especially when it is running at full capacity. In cases where maximum machine capacity is reached or if ergonomic or construction reasons do not allow larger label rolls, this mode makes it possible to almost double the endurance of the entire system until the next roll change.
In tandem mode, both labeling machines alternately work on the same job, with each of the systems doing half the work. This facilitates seamless capacity increases. Inkjet marking systems print directly onto products, but here backing and labels also have to be moved along during the process. There are physical limits to speed increases in a single machine. An additional labeling machine can increase productivity.
Individual labeling solutions for individual production lines
The endurance mode is fine for the “simple act” of applying EAN labels. Products that need continuous serial codes should be marked in the safe mode because gaps are not permissible.
Weber Marking Systems usually creates individual solutions for customers, as every company has its own requirements for the product that must be labeled and the production line.
